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Complete development process of mechanical automation production equipment First, determine the development project, understand customer needs including product quality requirements, equipment production efficiency requirements, equipment working environment Second, analyze the product 1. Understand the production process of the product, the dimensional requirements of all aspects of the product and the incoming materials. 2. Communicate with customers about the precautions in the production process of the product, the technical parameters of the place where the equipment is used. Third, the proposed program The engineering personnel discuss and analyze the equipment plan. The plan includes: equipment schematic (overall schematic, partial schematic), brief introduction of each part, action description, equipment technical parameters Fourth, program review The audit team is composed of engineering personnel to review the plan. The audit includes: equipment feasibility assessment, equipment cost assessment, equipment production efficiency assessment, and structural feasibility assessment of each part. V. Program rectification Rectify the issues discussed in the program review. Sixth, the customer determines the design plan The design plan is handed over to the customer, and the customer finalizes the plan according to the needs. Seven, design and development The engineering department arranges engineers to design the machine and make machine assembly drawings and parts drawings (parts are marked according to national standards). Select the execution components, electronic control accessories and list the processing parts list and standard parts requisition, operation manual.

Automation equipment development trend The development of modern production and science and technology puts higher and higher requirements on automation technology, and also provides the necessary conditions for the innovation of automation technology. After the 1970s, automation began to develop into complex system control and advanced intelligent control, and was widely applied to various fields such as national defense, scientific research, and economics to achieve larger-scale automation, such as integrated automation systems for large enterprises, and national railways. Automatic dispatching system, national power network automatic dispatching system, air traffic control system, urban traffic control system, automatic command system, national economic management system, etc. Automated applications are expanding from engineering to non-engineering, such as medical automation, population control, and economic management automation. Automation will mimic human intelligence to a greater extent. Robots have been used in industrial production, marine development and space exploration. Expert systems have achieved remarkable results in medical diagnosis and geological exploration. Factory automation, office automation, home automation and agricultural automation will become important components of the new technological revolution and will grow rapidly.

Non-standard automation in the application of science and technology Science and technology are changing with each passing day, all walks of life in society have undergone tremendous changes due to the renewal of science and technology. In the past, factories were all produced by manual operation. Now more and more are automated production, and automated machines replace labor. Production, and in this case, non-standard automation equipment has become a hot industry. Through the automated production of these non-standard equipment, an enterprise with an annual output value of over 100 million often needs only 10 technicians to meet the production. Need. According to relevant statistics, there are only 50 non-standard equipment custom robots for every 1,000 workers in China, while 1,000 workers in Japan are equipped with 1,800 non-standard robots and 2,000 in the United States. Therefore, under the same production value, the management costs and labor costs of manufacturing in Europe, America, Japan and South Korea are far lower than ours. Technology has been in every aspect of our life and work, Speaking of non-standard, covering a wide range, in hardware, electronics, automotive, textile, chemical, food, medicine and other industries will be used, such as to achieve automatic loading and unloading of parts, automatic assembly, automatic packaging, sealing, Labeling, testing, etc. As long as the need to improve efficiency, machine substitution, stable product quality, and elimination of pollution in all aspects of production can be replaced by non-standard equipment. Now with the improvement of the quality of life, people's demand for food is increasing, and the requirements for hygiene and quality are also more strict. The application of customized non-standard equipment can realize automatic packaging of these foods, and the quality of product packaging is more excellent. The production and transportation are faster and the production efficiency is improved. The automobile manufacturing industry is the most extensive industry for automation equipment applications in the industry. Non-standard automation equipment is widely used in the manufacture and installation of various automotive parts such as lamp assembly lines and steering wheel production lines. Electronic and electrical appliances are transported by means of production lines during production. Therefore, automatic non-standard equipment customization is also an important application method in the transmission of electronic and electrical production lines. At present, the logistics industry is also an industry that develops relatively fast. The storage equipment used in the warehousing process of logistics activities will also be customized with automated non-standard equipment to improve the efficiency of logistics activities. Of course, the application of automated non-standard equipment customization is certainly more than that. Basically, each industry will use automated non-standard equipment customization, which can be used to improve production efficiency and also achieve some special production requirements. For companies that are committed to the development of automation equipment, non-standard automation equipment is undoubtedly the easiest industry to cut, especially for those who are engaged in non-standard design to enter this field and start to explore. .

Non-standard design concept and demand characteristics Why do the plans often sink into the sea after they are handed out? Why has the program been revised many times, but it has not always satisfied customers? Why should the equipment be revised after the equipment is delivered to the customer, and it will not be accepted? Why did the equipment be turned back in the customer factory for a few months? Why is it difficult to recover the equipment in the end? Why do you pay a lot and you are not recognized by customers? There are many factors that cause these problems. In the final analysis: your equipment (schedule) can't meet customer needs and can't satisfy customers! Failure to fully understand customer needs is one of the key factors. This article will explore how non-standard designs understand the real needs of customers from a technical perspective (non-business). First, the concept of non-standard design and the characteristics of demand 1. Diversity and uncertainty. There are many different implementations to accomplish the same task. Different customers consider different priorities and there is a big difference in demand. A customer thinks that a good solution does not necessarily meet the needs of B customers. Some customers value the main performance of the equipment, and the price of the equipment can be appropriately high. Some customers pay more attention to the price, and hope to save on the basis of basically satisfying the performance. 2, innovative. In general, non-standard equipment is a device that is not available on the market and can fully satisfy the demand. Equipment providers must be completely new and have an innovative process from scratch. However, it should be noted that innovation is not the same as making a head and creating inventions. On the contrary, non-standard design is based on the principle of mature structure, through different combinations of structures to achieve the required functions. Project negotiation 3. Customization. Non-standard equipment is the first demand, and then there are products. This is the biggest difference between trading with standard equipment and other standard parts. The standard equipment is designed by the equipment provider according to the market demand. The function and performance of the equipment have been determined. The business personnel actively promoted the developed equipment to a specific demand side. Non-standard equipment is to provide personalized equipment products and services according to user requirements. 4. The development cycle is short. Non-standard equipment is mostly auxiliary equipment, which is different from main processing equipment. Process equipment (mostly standard equipment) proposes procurement requirements at the beginning of planning. Non-standard equipment is often the user capacity climb, and the equipment transformation requirements are raised when the bottleneck is encountered. Once the demand is raised, the delivery time will be very high. short. 5. The price difference is large. Different schemes have different price differences, and different parts are used, which also affects the price of equipment. What is adopted depends largely on the customer's focus and comprehensive assessment. 6, after-sales service. After-sales service is also a factor to be considered by non-standard equipment providers. The customer's own automation technology has different strengths, and the degree of dependence on the equipment provider is very different. 7, higher risk Non-standard equipment development risks are higher than standard equipment. On the one hand depends on the technical strength of the equipment provider and on the other hand on the assessment of the demand. The more adequate the assessment, the lower the risk, and the greater the risk. Second, the importance of fully understanding customer needs Understanding customer needs is the first step in the project, and its importance is self-evident. 1. Only by fully understanding the needs of customers can we produce equipment that is satisfactory to customers. The customer's needs are the basis and goal of the non-standard design, and also the acceptance criteria after the equipment is delivered. Out of the customer's specific needs, based on experience, it is impossible to design a device that satisfies the customer's satisfaction. This is determined by the characteristics of the non-standard design. You think that the good plan is not necessarily the most suitable for the customer. 2. It is possible to do [one-time work well" by reducing the process of repeated revisions. To understand the needs of customers, it is necessary to be comprehensive, meticulous and in-depth. Otherwise, the design scheme will be lacking. Once the requirements are met, the schemes must be revised accordingly. Repeated revisions of the program will not only waste time, but also affect the morale of the engineer. The so-called "one drum, then decay, three exhausted" 3, one step faster, win business opportunities. When the customer's demand is still not clear, actively communicate with the customer, and help the customer to clear up the ideas, to absorb the customer's needs before the competitors, to propose solutions, will stand the advantage of "first in the main" and win business opportunities.

Which industries need non-standard automation equipment Automation equipment covers a wide range of industries, such as hardware, electronics, automobile, textile, chemical industry, food, medicine and so on. Automotive parts manufacturing and installation, food industry production, transportation and packaging, electronic and electrical production line product delivery, logistics industry warehousing facilities also have a wide range of applications, these industries are the most representative industries, below we classify from the morphology: Automation equipment: automatic winding machine, automatic soldering machine, automatic assembly machine, automatic testing machine, automatic cutting machine, automatic laser marking machine, automatic sealing machine, automatic locking screw machine, etc. Automation Pipeline: Automation Pipeline Drum Pipeline, Belt Pipeline, Chain Plate Pipeline, Drying Pipeline, Assembly Pipeline, Differential Chain Pipeline, Plug-in Pipeline, Assembly Pipeline, etc. Food and beverage processing equipment: beverage automatic production line, food packaging machinery, leisure food processing equipment canned food processing equipment. Packaging category: automatic sealing machine, automatic labeling machine, automatic film sticking machine, automatic code spraying machine, automatic packing machine, automatic bronzing machine. Plastic machinery: automatic injection moulding machine, color master separator, color master weighing machine, plastic deburring equipment. Plug and switch industry equipment: plug spring automatic riveting silver point machine, plug pole automatic chamfering milling machine, micro switch automatic assembly machine, wall switch plug and socket, row and socket switch automatic assembly machine, wiring terminal automatic assembly machine, socket triode module automatic assembly machine. Battery industry: Charging Bao automatic assembly line, automatic laminator, battery automatic welding machine, automatic packaging machine, polar shell machine, battery cold and hot press, automatic injection machine, polar automatic punching machine, battery trimming, folding, ironing machine. Automobile Manufacturing Industry: Auto-polishing wheel hub, automobile fuse assembly machine, automobile automatic production line, automobile connector automatic assembly machine Connectors: twist needle automatic drum waist machine, wire spring hole automatic threading machine, pin automatic crimping machine, pin diameter sorting machine, RJ connector automatic assembly machine, connector automatic pin insertion machine, optical fiber automatic assembly machine, pin automatic closing machine, twist needle automatic detection calibration machine, USB automatic assembly machine, HDMI mother automatic socket socket Machine, automobile connector automatic assembly machine. Hardware accessories industry: door and window drive automatic assembly machine, spring steel ball semi-automatic assembly machine, hinge automatic assembly machine, door handle automatic assembly machine, door handle automatic polishing machine, crescent lock automatic assembly machine, steering angle automatic bending machine, metal profile automatic cutting machine. Mobile phone industry: mobile phone interface automatic assembly machine, mobile phone screen mounting machine, mobile phone shield mounting machine, mobile phone screen mounting machine, mobile phone automatic code spraying machine. Automatic assembly machine for security lock: automatic drilling and rounding machine for lock core, automatic assembly machine for lock core, automatic drilling machine for lock core and automatic milling and trimming machine for key. Cosmetic container pump head series: automatic assembly machine of trigger pump head, standard trigger automatic assembly machine, chemical agent pump head automatic assembly machine, medical disinfection pump head automatic assembly machine. Hard and Soft Tube Assembly Machine. Electronics and electrical industry: headset automatic assembly machine, LED lamp automatic assembly machine, igniter automatic assembly machine, electrical components automatic assembly machine, water cooler sheet automatic soldering machine, framework automatic pin insertion machine. Robot Automation Equipment: Robot Automation Welding, Robot Automation Grinding and Polishing, Robot Automation Material Collection. Above is the industry of non-standard automation equipment application summarized by the small edition. One of the greatest advantages of non-standard automation equipment is that it can customize different equipment according to different requirements and needs of different customers. This is the advantage of flexible response of non-standard automation equipment, and also an important condition to ensure customer volume and sales.

Seven Suggestions for Non-standard Automation Designers 1. lay a good foundation As the saying goes,'One bottle is not satisfied, half of the bottle is shaking', too many designers, let alone called designers, in fact, should not be called designers belong to this state. It is impossible to draw a part or a part drawing independently and correctly with half knowledge of processing methods, processing accuracy, processing technology, materials, heat treatment, surface treatment, drawing marking, tolerance selection, basic structure, etc. So don't complain too much. You're not ready to complain, or you're not qualified to complain. 2. Encouraging Innovation Many people complain about themselves or the company is always COPY other people's things, which is the most helpless choice of Chinese enterprises. China's environment for protecting free intellectual property rights is so bad that we can't only blame the country for this. Aren't we doing infringement every day? Download pirated software freely from the Internet, listen to it for free, download songs you want to listen to for free, and watch blockbusters still on file online. In Japan, a set of 3D software costs 150,000 yuan at the initial stage, and about 2 yuan for annual maintenance and after-sales service. How many companies use such genuine software? COPY others to digest other people's things, coupled with their own things, little by little to accumulate energy, until they can independently complete a project's key technology development. 3. Emphasizing Computing Many designers have not calculated one thing properly, or they can't do it at all. Bearing life calculation, beam calculation, cylinder capacity, motor selection calculation, cam pressure angle, acceleration, minimum pressure angle of roller, spring force, cylinder load, rail and product clearance review, machine weight and frame load capacity, cutting off force and power source selection when cutting off products, etc. Experience is important, but there is no basis for empiricists to design things who dare to use them. Even if it's easy to use now, time or conditions have changed, maybe it's time to lie down. Why are many companies'products unreliable? I think many of them are caused by inadequate calculation and review. 4. Pay attention to communication with customers Automation equipment issuance requirements must be clear, not clear to communicate with customers, it is best for customers to have detailed equipment acceptance standards, no customers must confirm every detail. Requirements for the working environment, voltage, air pressure and other factory environments, for controllers, drivers, sensors, safety facilities, working height, frame structure, time required to complete a single product, size and weight of the machine, acceptance criteria and methods of products, delivery date, etc. Wait for it to be clear. 5. Pay attention to the suggestions of assembly personnel After the machine is designed, there will be many problems in the assembly process. Every detail of the site will be reflected on the drawings so that the same problems will not appear next time. This is important, but it is often overlooked. 6. Don't let design software get in the way of thinking Now the use of 3D software is very common, but 3D software is not conducive to the expansion of thinking in the initial conception, and it is very tolerant to restrict the design ideas. Drawing sketches is quicker in the stage of scheme design review. There are some doors in the scheme. Use catocad to draw layout drawings and process drawings. The layout, working procedure and price are approved by the customer. Detailed execution unit will select 2D or 3D drawing according to its own situation. 7. Pursue streamlining It's hard and abstract to do this. Let me tell you about a project I did last year. Last year, I was in charge of a semi-automaton project. Customers need to do more than a dozen of the same equipment. If a cylinder can be omitted or a processed product can be reduced in the design stage, multiplying the number of units is an objective number. With the simplest transmission, the least parts, the most efficient completion of customer requirements is a problem that every designer must think about every moment.

Advantages and after-sales service of non-standard automation equipment Faced with the increase of labor cost, the improvement of customer quality requirements and efficiency, fully automated, semi-automatic, stand-alone automation, the demand for various automation equipment is greatly improved. For this reason, non-standard self-made equipment manufacturers face different concepts, different needs, and different customer groups, after-sales service has become a bottleneck for many non-standard automation equipment. Excessive service costs are too high, unprofitable, and slow service affects the company's image. How do you balance these issues? Let us first talk about the advantages of non-standard automation equipment. First, reduce costs The advantages brought by high technology are that it can reduce labor costs and solve the problem of rare recruitment, which can reduce the cost for enterprises every year, and also save the cost of training high-end talents. Second, improve production efficiency Efficient capacity utilization, non-standard automation equipment uses different processes and technologies. When customized to customers, it can improve the production of a certain product to achieve efficient capacity utilization. Third, reduce work accidents The mechanical automation operation greatly reduces the occurrence of industrial accidents, and the equipment can be directly operated through the display screen. The probability of accidents caused by equipment accidents is greatly reduced. Fourth, customer customization One of the biggest advantages of non-standard automation equipment is that it can customize different equipment according to different requirements and requirements of different customers. This is the advantage of non-standard automation equipment and is also an important condition for ensuring customer quantity and sales volume. How to do the after-sales service of non-standard automation equipment? First, the quality is manufactured, not after-sales service. A large part of the after-sales service of non-standard automation equipment is caused by the quality of the equipment itself, and these quality problems are mainly from design and manufacture. The DFM report in the design and development stage did not confirm the use feasibility and manufacturing communication confirmation with the customer. Often, due to differences and misunderstandings in communication, the equipment has quality hazards in the design and development segment. The man-made negligence and skill difference in manufacturing, the cumulative error of each process, the mistakes in process layout, the level of manufacturing hardware, etc. are the poor quality of the equipment in the manufacturing process. Inspection and testing are the final quality inspection process and quality process control before the factory leaves the factory. The quality of the equipment determines the workload and speed and cost of the after-sales service. Second, the customer is not only the equipment hardware, but also the manual and maintenance technology output. To assist customers in cultivating operation and maintenance technicians, one is to ensure that customers can reasonably regulate the safe use of equipment and daily maintenance of equipment, maximizing, extending equipment life and reducing equipment failure rate. Second, the equipment failure or the replacement of wearing parts can be solved by the customer, improve the timeliness of problem handling, and reduce the cost of after-sales service. Third, the use of modern communication technology to do remote after-sales service Determining the after-sales service docking technical window with the customer, facilitating communication and communication, remote after-sales service, prior to single machine failure, online failure, actuator (mechanical component), sensor (electrical component), controller (system hardware), program and The system classifies common faults, and can diagnose the faults at the first time, shorten the online waiting time, and improve service efficiency and quality! Fourth, after-sales problems The after-sales problem is classified into a file to facilitate the tracking of the problem. The handling of after-sales problems should be notified in a timely manner, notified to other relevant after-sales personnel, notified to the design and development personnel, notified to the processing and manufacturing personnel, notified to the quality inspection personnel, notified to the customer, and the stone of the mountain can be used to reduce or avoid duplication of problems. Occurs, establishes effective feedback channels and tracking mechanisms. V. Quality construction of after-sales personnel After-sales service is an extension of sales, so the comprehensive quality requirements for after-sales personnel are also high! After dealing with customers directly after sales, we must have certain communication skills, honesty, respect, knowledge, and a wide range of knowledge. Because of the special nature of its position, given a certain flexible power, it is necessary to formulate effective control of the scientific system. Management is people-oriented, so do a good job in non-standard automation equipment after-sales service management, or do a good job in the management of after-sales talent team!

How non-standard automated machines reduce material costs through design In manufacturing companies, material costs account for more than 60% of the cost of most products. In the machinery industry, hardware manufacturing and other industries, material costs account for the vast majority, which makes us aware of the importance of reducing material costs. . But how to reduce the cost of materials? I will explain the materials at different stages of the factory from the design point of view: manufacturing companies, the cost of materials, accounting for more than 60% of the cost of most products, machinery industry, hardware manufacturing In other industries, material costs account for the vast majority, which makes us aware of the importance of reducing material costs. But how to reduce the cost of materials? Rener Automation will explain the material at different stages of the plant from a design perspective: First, the design stage I have a point: "The cost is designed." This includes two aspects: on the one hand, the cost of the design itself, and on the other hand, the cost of the designed product. The cost of the design itself refers to the cost caused by repeated design and excessive design; many companies' technology research and development departments have not yet established their own knowledge systems. The design ideas, design methods and design schemes of the previously designed products have not been obtained. Good retention, basically need to restart when designing new products, can not use the existing design, consume a lot of design costs, and the quality of the designed products is very unstable, the design cycle is particularly long . The cost of the designed product refers to the difference in product cost due to the difference in the materials used in the design, the route of the design, the versatility of the designed parts, etc. during the design process. For example, different design schemes have different requirements on the quality or specifications of the purchased materials, and the natural cost of high quality or specification of the materials is relatively high; the design of the process route is complicated, and the design with high processing difficulty naturally consumes a relatively high cost. The versatility of materials or parts has a great impact on cost. If new materials appear frequently in the design process, it is likely to lead to an increase in inventory and an increase in stagnant materials, thereby increasing the inventory cost of the enterprise, and even affecting it in severe cases. The turnover of corporate funds and corporate costs remain high. In the process of design, we should make use of common materials and design common parts to facilitate the utilization and turnover of stocks. At the same time, we can make full use of existing equipment and molds by reducing the variety of special parts or new parts. It also reduces the complexity of production planning, production efficiency will be higher, but also the quality of products can be guaranteed, the quality of new products, new parts is much higher than mature products. The benefits of this series will undoubtedly greatly reduce the cost of the enterprise. Second, the planning stage The so-called plan includes two aspects, one is the procurement plan on the one hand and the production plan on the other hand. The goal of these two aspects is the same, that is, how to meet the production needs with reasonable inventory, to ensure smooth production. Only the production cost of the above target enterprises is the lowest. If the production line is often shut down or the excess product is produced in the warehouse, it will undoubtedly increase the cost of the enterprise. The procurement plan is based on the production plan, so it is critical that the production plan is reasonable. So how to arrange the production plan reasonably? I think there are at least the following principles: a, guarantee the delivery date of the order; b, ensure the production balance and the production capacity can meet the production needs; c, ensure the highest production efficiency, not because of the batch Unreasonable results in multiple mold changes or other increase in preparation time, resulting in a single piece of processing time. Once the production plan is arranged, we need to consider how to make a procurement plan. First, we must consider the following factors when making the procurement plan: How much is the existing inventory? How much material is in transit (has not been purchased), when? What is the required material for the unfinished production plan that has been released, when is it needed? What is the amount of purchases that have been included in the plan? What is the amount of material required for the products already included in the production plan? Consider so many factors if It is very difficult to calculate the estimate manually, and even if it can be calculated, the efficiency is very low. Therefore, it is recommended that enterprises use computer software systems, such as ERP systems, to assist in calculations. A reasonable procurement plan can effectively reduce inventory. Most companies are now producing on-order. During the PMC operation, the demand is divided into two parts, one is the order-specific material, and the other is the shared material (or parts); the materials specific to the order are usually ordered. Procurement or production, no purchase or production of excess stock, and the share of the share is different, need to be mass produced according to experience. Although the machinery industry is also an order-type production, its planning mode is different from the above. If the production is only completed after the order is confirmed, the production cycle will be very long and cannot meet the customer's delivery requirements; therefore, the machinery industry will be based on The standard configuration of the design is first produced, and the customer can modify the standard configuration (adding and subtracting equipment and parts) after the order is placed, so that the production cycle can be greatly reduced. This situation requires higher prediction accuracy of the plan. Otherwise, it may cause a backlog of products. Third, the use stage The cost control of materials in the use phase mainly refers to reducing waste. In theory, the workshops are based on the standard dosage of the technical department. However, in the actual operation process, there are often many cases exceeding the standard dosage. There are many reasons. For example, the standard dosage is not standard. The standard dosage is often not enough to re-collect or re-feed more. In this case, the workshop will be troublesome and will not be picked up according to the standard dosage. Another reason may be that the materials used in the workshop are not taken according to the production plan documents, or even if they are taken in a single order, the materials between the documents are misappropriated in the actual use process, and the accounts are unclear. Going to the warehouse, in fact, the workshop may have these materials. The third case is direct waste, such as loss or retirement. In view of the above three situations, the first is to establish the process and system of the materials used in the workshop, and to regulate the behavior of the materials; the second is to establish an exception handling mechanism to define what should be done when there is super-collection behavior. In addition, it is necessary to use ERP management tools to control the quantity of materials and regulate the behavior of the materials. This can basically control the behavior of randomness. When it is really necessary to over-collect, it can also trigger relevant departments to review the super-collection. The reason is to solve the problem from the source. Fourth, the storage phase Mainly refers to the warehouse preservation phase. In the inventory stage, the cost is mainly reduced from the following aspects: A, control of inventory sluggish materials; B, increase of inventory turnover rate; for stagnant materials, we first analyze the reasons for the occurrence, which may include the following situations: a, order Cancelled; b, the plan is not allowed to lead to procurement by the purchasing department; c, the supplier has more delivery; d, the inventory is not allowed, the material is not required to cause re-ordering; e, the engineering changes cause some materials to be used . The inventory caused by the cancellation of the order is usually unpredictable. If the inventory of this part is not used later, it will either be returned to the supplier or transferred to another factory that can be used, or directly disposed of. However, due to the latter three cases of sluggish materials, it is important to prevent, rather than how to deal with the stagnant material. For example, if the plan is not allowed, we must find a way to get the plan into order. If the stock is not accurate, we must find a way to make the inventory account consistent. The plan is still as I mentioned earlier, application management tools (such as ERP); as for how to get accurate inventory, there are many ways, in fact, it is very simple, I will not say more here. If the inventory is sluggish due to engineering changes, unless it is a customer request and there is no room for negotiation, you must use the old materials to make changes; of course, there will be a problem, in the end, when will I be expected? Exhausted? In addition to the visual method, the best way is to use ERP tools, because ERP can achieve automatic replacement, if the old material inventory is not enough, the system will automatically replace the use of new materials. To improve the inventory turnover rate, here is a way to share a warehouse supervisor: once a warehouse supervisor told me that their materials use first-in-first-out, inventory can be allowed to stay in the warehouse for up to six days, more than six days warehouse supervisor It is necessary to report and investigate the reasons.

What are the conditions for a qualified non-standard mechanical designer? Non-standard automation design, corresponding to the market is not ready-made, the general equipment used. Customized design needs to be tailored to the user's automation needs to meet actual usage needs. Non-standard corresponds to not only equipment, but also fixtures, gauges, gauges and so on. Actuator assembly machine The development of non-standard automation equipment has certain difficulties. Many of them are new technologies and new technologies, which have high requirements for designers. The non-standard automatic machinery runs through the whole process of design, manufacture, use and maintenance. Reflected in these aspects, success or not is easy to judge. It can be said that engaging in non-standard design industry is a good form for mechanical designers to realize their own self-worth. Engineer team What are the conditions for a qualified non-standard mechanical designer? 1. Rich experience There is nothing to learn from the development of the new machine. It is entirely the designer who has accumulated his own professional knowledge and years of experience to design the corresponding modules and institutions, and then combine and change the structure and then transfer it to the end. From simple to simple, from static to normal operation of the equipment, each time is an invention. 2. Be passionate about the industry If it is hard to engage in the machinery industry, then for the mechanical engineers engaged in the non-standard machinery industry, it is undoubtedly the hardship in the hardship. There is hardly any project that is not expedited. Every day, work overtime to make plans, plots, With production, installation, commissioning, and later improvement. After a long trip, I almost didn't even have time to sleep. In a word, non-standard design, without the passion and love of the heart from the heart, it is difficult to stick to it. Non-standard design work involves a wide range of issues. When designing non-standard equipment, we need to pay attention to a lot of problems. the first Reasonable positioning and benchmarking Benchmark and positioning In the non-standard design process, there are various ways to install and fix the workpiece A and the workpiece B, such as pin positioning, step groove positioning, and keyway positioning. The direction adjustment of the mechanism involves the reference point. The reference point is reflected in the device through the positioning hole, the limit block, etc. The problem that the engineer should consider at the beginning of the design is: 1. How does my design meet the positioning function of the mechanism? 2. From a holistic perspective, what is the benchmark positioning that is most easily debugged by the assembly master? 3, the details, the maintenance tools will not put down? Even the habits of the operators must be taken into account. In addition, to prevent less positioning, it is also necessary to avoid excessive positioning and control costs. Second reasonable structure Non-standard design should avoid [temporary intentions". At the beginning of the design, the idea should be sketched in the head, divide the equipment into several large blocks, how to structure each piece, how to connect, reasonable size and structure of the workpiece, and stable operation of the equipment at a later stage. important. The mechanical engineer who just started to avoid the "building block" type of workpiece design - can take the ride, can not take the random stretch cut, regardless of the positioning and benchmark of the mechanism. The negative consequence of this is that repeated modifications lead to cost increases, and there are great hidden dangers in the later operation of the equipment. Third Reasonable use of materials Under the condition that the selected materials can meet the requirements of use, try to replace the relatively expensive rare materials with cheap materials. For example, in some wear parts, the spherical ink is used instead of the copper sleeve, and the speed load is not large, and the nylon is used instead of the steel. Pieces of gear or copper worm gear and so on. In some cases, a set of mechanisms can be used to replace two sets of mechanisms by material replacement. The design should avoid drilling holes on the circular surface. If you must drill or pass through the center, or drill the platform first. When the plate can be fixed with diagonal opening screws, do not open the holes all around. Automation technology can not only liberate people from heavy physical labor and harsh and dangerous working environment, but also expand human organ function, greatly improve labor productivity, and enhance human ability to understand the world and transform the world. The invention and ingenious design of machinery are just a kind of skill that a very few genius characters mastered by knowledge and talent. In addition to the intuitive ability of the designer, the design also analyzes a series of key processes of the design process. It is implemented in a planned manner according to the corresponding laws.

Key factors affecting non-standard automation equipment Which of the brands we often talk about is of good quality, durable, etc. The quality is very good with the quality control. In the non-standard automation equipment industry, because of the non-standard special attributes, design, production, and technology are three. Points are the key factors that affect their quality. Non-standard automation equipment A large part of the after-sales service of non-standard automation equipment is caused by the quality of the equipment itself, and these quality problems are mainly from design and manufacture. The DFM report in the design and development stage did not confirm the use feasibility and manufacturing communication confirmation with the customer. Often, due to differences and misunderstandings in communication, the equipment has quality hazards in the design and development segment. The man-made negligence and skill difference in manufacturing, the cumulative error of each process, the mistakes in process layout, the level of manufacturing hardware, etc. are the poor quality of the equipment in the manufacturing process. Inspection and testing are the final quality inspection process and quality process control before the equipment leaves the factory. In short, the bad equipment cannot be flowed to the customer. The quality of the equipment is determined by the quality of the after-sales service and the speed and cost of the work. Non-standard equipment sold to customers should assist customers in cultivating operation and maintenance technicians. First, protect customers to reasonably regulate the safe use of equipment and routinely maintain equipment, extend equipment life and reduce equipment failure rate. Second, the equipment failure or the replacement of wearing parts can be solved by the customer, improve the timeliness of problem handling, and reduce the cost of after-sales service. After-sales service is an extension of sales, after-sales is to solve the problem, so the technical ability is strong, the knowledge should be broad, and can be independent. Because of the special nature of its position, given a certain flexible power, it is necessary to formulate effective control of the scientific system, so that outstanding people are better, and unqualified people can be eliminated early, in order to prevent bad money from driving good money, and to ensure the overall quality level of the after-sales team. excellent.

What issues need to be paid attention to in non-standard machines design Automated equipment not only improves product quality, but also increases production efficiency while reducing the occurrence of safety accidents in the production process. There are standard and non-standard parts for automation equipment. Non-standard design is customized according to product requirements. It can improve various product quality and complete various complex labeling at one time, greatly improving work efficiency, one-person operation, reducing work station and saving. Labor costs, simple operation, the operator only needs to put the product into the device. Press the start button to ensure machining accuracy. Secondly, loading and unloading is convenient, accurate and fast. Non-standard products can't be replaced, but they can gradually improve and gradually become the products that people begin to standardize. So what issues need to be paid attention to in non-standard mechanical design? First, positioning 1. The positioning of the processing object is related to the determination of the big blueprint and solves the customer's demand problem; 2. The docking position between the single machine and the single machine determines the reliability of the connection production; 3. The positioning of the components in the stand-alone device determines the matching between the functional modules; 4. The positioning of the part in the component determines the certainty of the action of the mechanism; 5. Clear the concept of positioning and locking to prevent less positioning and avoid over-positioning; 6, positioning solves the problem of functionality, meeting the functional requirements is the premise of the design. Second, the processability 1. Assembly processability, is it loaded up, is it easy to assemble and disassemble; 2, structural and technical, whether it is convenient to process under the premise of meeting the accuracy, whether it is economical in the case of processing; 3, processing technology, process development to achieve parts accuracy and strength and life issues; 4. The problem of how to solve the technical problem is how to do it; Third, human-computer interaction 1. Is it convenient to operate, whether it is convenient to observe the operation of the equipment, and whether it is convenient for troubleshooting when the equipment is faulty; 2. Whether it is convenient for equipment maintenance and repair; 3, humanized design, what is solved is how to do better problems; Theory is the direction indicator to guide practice. In practice, the theoretical effect is not achieved because the details in the actual situation are not consistent with the theory, so it is very important to make every detail. At present, small enterprises are the mainstream of non-standard industries, but large and medium-sized non-standard enterprises have also emerged. In the field of non-standard automation equipment, Rener automation has been deeply cultivated for 15 years, with strong technical strength and more than 100 research and development patents. The equipment is widely used in door and window hardware, aerospace, precision electronics/electrical appliances, warehousing and logistics, auto parts, high-end intelligence. Areas such as services. Non-standard automation equipment covers a wide range of applications in hardware, electronics, automotive, textile, chemical, food, pharmaceutical and other industries, such as automatic loading and unloading of parts, automatic assembly, automatic packaging, sealing, and stickers. Mark, test, etc. As long as the need to improve efficiency, machine substitution, stable product quality, and elimination of pollution in all aspects of production can be replaced by non-standard equipment.

The difference between automated equipment and non-standard automation equipment Non-standard automation is generally worthy of automation equipment customized according to customer needs, not standardized automatic equipment, but it is also within the scope of automation. It is characterized by automatic equipment customized for enterprise needs, automatic operation and high efficiency, can improve the efficiency and efficiency of the enterprise, and operate flexibly, and the function can also increase or decrease according to the needs of the enterprise. Automation equipment is widely used in electronics manufacturing, machinery industry, health care, and aerospace. In modern society, due to economic development, few people are willing to go to work in factories. The direct phenomenon is that labor is reduced and labor costs are increasing. Many automation equipment companies are aiming at this business opportunity for market expansion. How companies solve the lack of labor and improve production efficiency is also the primary figure in the automation equipment industry. There are many non-standard automation companies, but most of them are small-scale small enterprises with backward technology, no innovation, and serious product homogeneity. So what are the differences between non-standard automation and automation equipment? 1, the automation equipment is set up with professional and limit equipment, non-standard automation equipment can be matched and set according to the needs and actual conditions of the enterprise, not standardized automation equipment 2, non-standard automation equipment because of the need for enterprise customization, so the output is relatively small. The automation equipment is produced according to industry standards and the output is large. 3, non-standard automation equipment is customized on demand, automation equipment generally has a fixed function.

Solution of Automatic Locking Screw Machine British socket structure is still relatively simple, but the product screw more, which also causes the screw locking occupies a lot of manpower. The rising cost of human resources has aggravated the burden of enterprises, so improving the efficiency of screw locking and saving labor costs have become an important way to enhance the competitiveness of the industry. More and more manufacturers use automatic screw locking machine to replace manual work. Usually half a year to recover costs, while maintaining simple operation, greatly saving human and management costs. British socket belongs to the digital products with more holes, mainly external screw. A British socket usually has 3-10 screw to tighten, and the screw lock position occupies a large part of the workload. If the traditional way of lock-in payment needs more labor, it greatly increases the labor cost and reduces the market competitiveness. The space spacing of English socket screw is reasonable, which is helpful to realize multi-axis locking scheme. At the same time, because the multi-axis automatic screw locking machine has the characteristics of locking 3-10 or more screws at a time, it can complete the locking of an English socket in the shortest time. It is more reasonable to adopt the scheme of multi-axis automatic locking screw machine. For example, for an English socket with 10 screws, it can be designed as a ten-axis automatic locking screw machine. It uses a single-lock type, that is, 10 screws can be locked at one time, which greatly improves the production efficiency compared with manual one-lock. Although there are many auto-locking screw machine manufacturers in the market, it is not easy to select a suitable auto-locking screw machine. Minefield automation not only grasps the leading manufacturing technology in the industry, but also can put forward the optimal structure design according to the needs of users, so that the automatic screw machine can meet the actual needs of production, and the production speed and efficiency are doubled! British socket multi-axis automatic locking screw machine is tailor-made according to user needs, that is, fully designed in accordance with customer needs, fully meet the actual use conditions of customers. Of course, the keyboard can also use other schemes to achieve automatic lock payment. If the production requirements are not high and the product specifications are large, the hand-held type is more suitable. But if the production requirements are large, the multi-axis advantage is more obvious. One person can operate the keyboard in 3 seconds and twist 10 screws, which can save 80% of the labor.

Automated mechanical equipment maintenance knowledge Three-stage maintenance system The three-level maintenance system is a kind of maintenance and repair system that has been gradually improved and developed on the basis of summing up the pre-repair system of the former Soviet Union in China in the mid-1960s. It embodies the focus of equipment maintenance management in China. The change from repair to maintenance reflects the progress of equipment maintenance management in China and the more clear maintenance management policy based on prevention. The three-level maintenance system includes: daily maintenance of the equipment, primary maintenance and secondary maintenance. The three-level maintenance system is a mandatory maintenance system in which the operator is mainly responsible for the protection of the equipment and the warranty is important. The three-level maintenance system relies on the masses and gives full play to the enthusiasm of the masses. It implements an effective method of group management, group integration, and equipment maintenance. (1) Daily maintenance of equipment Daily maintenance of the equipment, generally have daily maintenance and weekly maintenance, also known as daily maintenance and weekly insurance. 1. Daily insurance The daily maintenance is carried out by the equipment operators on duty, and the four things in front of the class, the five notes in the class and the four things in the class are earnestly carried out. (1) Four things before the class Digest the pattern data and check the handover record. Wipe the equipment and lubricate as required. Check that the handle position and manual operation are correct and flexible, and that the safety device is reliable. Check the transmission for normal operation at low speed, and whether lubrication and cooling are smooth. (2) Class 5 pay attention to the operation sound, equipment temperature, pressure, liquid level, electrical, hydraulic, pneumatic system, instrument signal, safety insurance is normal. (3) Four things after the shift Turn off the switch and put all the handles to zero. Remove iron filings, dirt, and clean the oil on the rail and sliding surfaces of the equipment and refuel. Clean the workplace, organize attachments and tools. Fill in the shift record and the record of the operation desk, and go through the handover procedure. 2. Weekly insurance Weekly maintenance is carried out by equipment operators every weekend. The maintenance time is: general equipment 2h, fine, large and thin equipment 4h. (1) Appearance Wipe the equipment rails, drive parts and exposed parts to clean the work area. It can be cleaned inside and outside without dead angle, no rust, and the surrounding environment is clean and tidy. (2) Control the drive Check the technical condition of each part, tighten the loose parts, and adjust the fit clearance. Check interlocks and safety devices. The transmission sound is normal, safe and reliable. (3) Hydraulic lubrication Clean the oil line, dust felt, oil filter, add oil or change oil in the fuel tank. Check the hydraulic system to achieve oil quality, smooth oil passage, no leakage, no damage. (4) Electrical system Wipe the surface of the motor and snake skin, check the insulation and grounding, and achieve complete, clean and reliable. (two) primary maintenance The first-level maintenance is based on the operator, the maintenance worker assists, partially disassembles and inspects the equipment according to the plan, cleans the specified parts, clears the oil circuit, pipeline, replaces or cleans the oil line, felt, oil filter, and adjusts the various parts of the equipment. Fit the gaps and tighten the various parts of the equipment. The time for primary maintenance is 4-8h. After the completion of the first maintenance, records should be made and the defects that have not been cleared should be recorded. The workshop mechanics will organize the acceptance. The scope of a guarantee shall be that the enterprise is fully equipped, and the key equipment shall be strictly implemented. The main purpose of the first insurance is to reduce equipment wear, eliminate hidden dangers, extend the service life of the equipment, and provide equipment protection for the production tasks during the next insurance period. (3) Secondary maintenance The secondary maintenance is mainly based on maintenance workers, and the operators are involved to complete. Secondary maintenance is included in the equipment maintenance plan, partial disassembly inspection and repair of the equipment, replacement or repair of worn parts, cleaning, oil change, inspection and repair of electrical parts, so that the technical status of the equipment fully meets the requirements of the required equipment integrity standards. The time taken for secondary maintenance is about 7 days. After the completion of the second guarantee, the maintenance worker should fill in the maintenance record in detail, and the workshop mechanics and operators will accept the inspection. The acceptance form will be submitted to the equipment power section for filing. The main purpose of the second guarantee is to make the equipment meet the perfect standards, improve and consolidate the equipment integrity rate, and extend the overhaul period. To implement the [three-level maintenance system", the operators must make [three good", [four meetings" and [four requirements" for the equipment and abide by the [five disciplines". The three-level maintenance system highlights the status of maintenance in equipment management and planned maintenance work, and further clarifies the requirements of [three good" and [four meetings" for operators, and improves the knowledge and skills of operators to maintain equipment. The three-level maintenance system broke through the relevant regulations of the former Soviet Union's planned pre-repair system, and improved some shortcomings in the planned pre-repair system, which is more realistic. In the implementation of the three-level maintenance system, he also learned to absorb some of the military's management of weapons, and emphasized the group management. The three-level maintenance system has achieved good results and experience in our country. Thanks to the implementation of the three-level maintenance system, the integrity of the enterprise equipment has been effectively improved, the equipment accident rate has been reduced, the equipment overhaul period has been extended, and the equipment has been reduced. The major repair costs have achieved good technical and economic results.

Common fault diagnosis of non-standard automatic machines 1. Check all power, air, and hydraulic sources. The gas source includes the source of air pressure required for the pneumatic device. The hydraulic source includes the operation of the hydraulic pump required by the hydraulic unit. In the 50% troubleshooting problem, basically the error is the problem of power or gas source and hydraulic source. If there is a problem with the power supply, including the fault of the entire workshop power supply, such as low power supply, burned out of the insurance, poor contact of the power plug, etc.; the air pump or hydraulic pump is not turned on, the pneumatic triple or two-piece is not open, and the relief valve in the hydraulic system Or some pressure valves are not open, etc. These basic problems are usually the most common ones. 2. Check the sensor position for an offset. Due to the negligence of equipment maintenance personnel, there may be errors in the position of some sensors, such as not in place, sensor failure, sensitivity failure, etc. Always check the sensor's sensing position and sensitivity, and adjust the deviation in time. If the sensor is broken, replace it immediately. Many times, if the power supply, air supply and hydraulic source are supplied without errors, more problems are the sensor failure. Especially for magnetic inductive sensors, due to long-term use, it is very likely that the internal grounding irons stick to each other, cannot be separated, and a normally closed signal appears, which is also a common problem of this type of sensor and can only be replaced. In addition, due to the vibration of the equipment, most of the sensors will have a loose position after long-term use. Therefore, during routine maintenance, always check whether the sensor is in the correct position and is firmly fixed. 3. Check relay, flow control valve, pressure control valve Like the magnetic inductive sensor, the relay can also be stuck in the long-term use, so that the electrical circuit cannot be guaranteed to be normal and needs to be replaced. In pneumatic or hydraulic systems, the throttle opening and the pressure regulating spring of the pressure valve may also loosen or slide as the device vibrates. These devices, like sensors, are components in the device that require routine maintenance. Therefore, in daily work, these devices must be carefully checked. 4. Check electrical, pneumatic and hydraulic circuit connections If no problems are found in the above three steps, then all circuits are checked. Check if there is any open circuit in the circuit, especially if the wire in the wire slot is broken by the wire slot. Inspect the air tube for damaging creases. Check if the hydraulic hose is clogged. When checking the circuit at this step, use the necessary multimeter, adjust to the buzzer file, and check the path of the loop. If the trachea has a serious crease, replace it immediately. The hydraulic tubing should be replaced. 5. After ensuring that the above steps are correct, the fault may appear in the controller, but it can never be a program problem! First of all, don't be sure that the controller is destroyed. As long as there is no serious short circuit, the controller has short-circuit protection inside. The general short circuit will not burn the controller. First, check if there is a device with high frequency interference near the controller. If so, move away immediately. If outdoors, high-intensity lightning can also cause the controller to not work properly in an instant. In this case, first remove all possible interfering devices and then restart the controller. Secondly, if the restart is invalid, check if the controller wiring is loose and there is a bad contact. Finally, if the wiring is correct. Determine if there is a problem with the memory card of the PLC. Replace a new card and download the program to check if the previous memory card is faulty.

Understanding five characteristics of multi-axis automatic screwdriver machine 1. The multi-axis automatic screwdriver machine is a gas batch with fixed position according to the position and quantity of the screw holes in the product. The fixture is made according to the characteristics of the product. The product screw is locked once by the intelligent system, and then continuously supplied by the automatic feeding system, so as to realize the automatic production, such as 8 axes can be finished once. Locking work of eight screws in fixed position. 2. Multi-axis automatic screwdriver machine is generally non-standard, because the products produced by each enterprise are different, and the same products have different styles. Before serving each customer, we require on-site inspection and analysis, and design the most suitable scheme according to the customer's products and requirements. 3. The equipment of multi-axis automatic screwdriver machine uses one-time to finish all the screw, including product transmission, positioning, screw discharge and screw feeding. The operator only needs to do simple operation to put the product in front of the equipment and check the material supply regularly, which greatly simplifies the operation and improves the work efficiency. To shorten the screwing time and prevent bad products and man-made bad products. 4. The system structure of multi-axis automatic screwdriver machine is composed of hardware and software. The hardware parts of the automatic screwdriver are cylinder, solenoid valve, magnetic switch, filter and pressure regulating valve, various induction switches, protective grating, breaker, key switch, indicator lamp, alarm lamp, air switch, switching power supply, batch and system. The system consists of equipment box, electric box, positioning fixture, etc. 5. The software part of multi-axis automatic screwdriver machine includes start-up function, automatic mode, manual mode, time setting module, counting and zero clearing module, cylinder down-pressure time module, air batch working time module and so on. It is widely used in electrical appliances and electronics, computer peripherals, instrumentation, plastics, toys, automobile manufacturing industry and zero. Parts processing industry and other industries.

Four-step inspection automatic locking screw machine The trend of machine replacement is getting more and more crazy, making the automatic screw machine on the market more diversified. Many customers don't know how to choose a good automatic screw machine. In the pursuit of cost-effective while also paying attention to the quality of the product, the following Kerr Automation will introduce you how to choose a good automatic screw machine four steps, please refer to: Automatic locking screw machine The first step is to check if it can be screened: in actual production, there may be special-shaped screws with flying edges, flat head screws and large head screws. Grab a special-shaped screw with various non-conformity specifications and put it into the funnel. If the automatic screw machine can automatically screen out the special-shaped screws during the running process, the machine will not appear, which can satisfy a good automatic hit. Screw machine requirements. The second step is to check if it can be added: when we have the first step, the screw feeder of the automatic locking screw machine automatically screens out an abnormal screw, there must be a gap; if the system can be replenished in time, there will be no gap. This is the second condition for a good automatic screw machine. The third step is to check if there are floating teeth: the manufacturer will make all the passages larger in order to pass the special-shaped screws, which will make the nozzles not easy to align with the cross grooves of the screws, causing the locking screws to float the teeth and increase the defective products. In the fourth step, check if the screw supply is repeated: sometimes the first feed is not locked, and the other signal is transmitted by the touch signal, that is, the double screw. Therefore, the automatic screw machine is selected as long as the four steps are followed, automatic screening, automatic feeding, whether the teeth are floating, and whether the feeding is repeated. If these four steps are passed, then this is a perfect automatic screw machine.

The huge advantages and features of non-standard automation equipment Non-standard automation equipment is widely used in modern science and technology, industrial development and other industries, and it has many outstanding advantages. So what are the advantages and positive effects of these advantages for production and life, and how do these advantages are reflected in non-standard automation equipment? Today, Shanghai Jishang Automation Technology Co., Ltd. introduces you to non-standards. What are the advantages of standard automation equipment? First, flexible assembly line One of the most prominent advantages of non-standard automation equipment is the flexibility and variety of its assembly lines. It can produce different equipments according to the different requirements and requirements of different customers and develop a set of equipment that meets the needs of customers. This is the flexibility of non-standard automation equipment and an important condition for ensuring customer quantity and sales volume. Thanks to the flexible production and assembly, it has brought a wide range of coverage to the industry and achieved a positive impact on sales. Second, the comprehensive process and application Non-standard automation equipment uses modern high-tech technology and computer field automation and other related processes and technologies to form a more comprehensive technical equipment, which is the application of integrated technology. The benefits of integrated applications are that it enhances management and equipment usage, optimization and scheduling, which greatly increases throughput and productivity. This is a very important point and is a benefit that many people are looking for. Third, efficient capacity utilization Due to the different processes and technologies used in non-standard automation equipment, the energy efficiency it generates during operation is very large, which is another obvious advantage of non-standard automation equipment. Such efficient capacity utilization is an important condition for ensuring work efficiency and an important guarantee for ensuring production capacity. Fourth, simple operation and use Another advantage is that the operation of the non-standard automation equipment is relatively simple, and it is very convenient for the staff to use and operate by simply learning. Simple operation can shorten the working time, reduce the work pressure of the staff, and ensure the safety of use and safety of the equipment. It is a very important advantage and characteristic.

Non-standard automatic equipment maintenance method Maintenance of non-standard automation equipment helps to extend the life of non-standard equipment and allows the equipment to be used more accurately. Let's take a look at the maintenance requirements for non-standard automation equipment. First, when installing, disassembling and adjusting the slewing mechanism, the machine should pay attention to ensure that the non-standard automation equipment is parallel to the centerline and the gear center line for the first time. It is necessary to properly fit the angle and effectively ensure that the machine is in operation. Second, our equipment should always check the maintenance and connection of each part. If it is loose, it should be tightened. The body connection bolts should be checked for tightness when the body is under pressure. All the connecting shafts must have a split pin and need to be fully opened. Slowly smooth the main components. Third, often replace the wear-resistant parts, if there is a fault, we need to eliminate the fault and then continue to operate, the motor bearing lubrication should be good. Always check all wires and cables for damage. It is necessary to dress and replace the damaged part in time. Effectively extend machine maintenance.

What is the most important in non-standard automation design Theory is the direction indicator to guide practice. In practice, the theoretical effect is not achieved because the details in the actual situation are not consistent with the theory, so it is very important to do every detail; it is not denied that some theoretical basis is not perfect, resulting in Unexpected errors, so it is important to improve the theoretical knowledge reserve. What is the most important non-standard automation design? Q: Where is the difficulty of non-standard automation design? A: The plan. Only by understanding the product characteristics and product processing technology can a feasible and reliable implementation plan be proposed. Only under the guidance of the blueprint drawn by the designer can the project be implemented in an orderly manner and achieve the final result. Q: What is the most important non-standard automation design? A: Nothing is not important. The large-scale design is as small as a screw that is not tight, and every factor that affects the final acceptance is important. Q: Which is better for dead positioning and adjustable mechanisms? A: The position that can be dead is determined to be dead, and it needs to be positioned and positioned. The error will be concentrated, the adjustable mechanism will be reduced as much as possible, and the multiple adjustments of the equipment can be adjusted to achieve the final debugging effect. The adjustment mechanism is fine and fine. . Q: What issues are you paying attention to in mechanical design? answer: First, positioning. 1. The positioning of the processing object is related to the determination of the big blueprint and solves the customer's demand problem; 2. The docking position between the single machine and the single machine determines the reliability of the connection production; 3. The positioning of the components in the stand-alone device determines the matching between the functional modules; 4. The positioning of the part in the component determines the certainty of the action of the mechanism; 5. Clear the concept of positioning and locking to prevent less positioning and avoid over-positioning; 6, positioning solves the problem of functionality, meeting the functional requirements is the premise of the design.